Kalkulator Penghematan Pengadaan: Tinjauan Hasil RFQ
Penghematan langsung vs. penghindaran biaya selama periode hasil pengadaan kompetitif.
Penghematan pengadaan terbagi menjadi dua kategori yang diperlakukan secara berbeda oleh tim keuangan. Penghematan langsung adalah pengurangan yang terlihat pada anggaran, yaitu selisih antara harga pemasok saat ini dan harga yang disepakati dengan pemasok terpilih pada tahun pertama. Penghindaran biaya adalah selisih antara biaya yang akan dikenakan pasar (disesuaikan dengan inflasi dan volume) dan biaya yang sebenarnya Anda bayar pada tahun-tahun berikutnya. Laporkan keduanya secara terpisah setelah dikurangi biaya transisi satu kali, dan diskontokan penghematan beberapa tahun ke nilai kini.
| Tahun | Acuan (disesuaikan dengan indeks) | Pengeluaran untuk pemasok terpilih | Total penghematan | Penghematan langsung | Penghindaran biaya |
|---|---|---|---|---|---|
| 1 | 4,000,000 | 3,400,000 | 600,000 | 600,000 | 0 |
| 2 | 4,202,400 | 3,468,000 | 734,400 | 0 | 734,400 |
| 3 | 4,415,041 | 3,537,360 | 877,681 | 0 | 877,681 |
What does this industrial calculator estimate?
Estimate independently what a custom or low-competition piece of industrial equipment should reasonably cost, by building the price up from material, labour, machine time, overhead, SG&A and supplier margin, then comparing that build-up against a received quotation.
Inputs that matter
- Purchased material weight (kg)
- Delivered material price (currency/kg)
- Scrap / offcut allowance (%)
- Direct labour hours (hours)
- Loaded labour rate (currency/hour)
- Machine / process hours (hours)
- Machine hour rate (currency/hour)
- Bought-out components (currency)
- Packaging and freight (currency)
- Factory overhead (% of conversion cost)
- SG&A recovery (% of factory cost)
- Supplier margin (% of total cost)
- Quoted price (currency)
How it is calculated
Direct material = weight x price/kg x (1 + scrap%). Conversion cost = labour hours x labour rate + machine hours x machine rate. Factory overhead = conversion cost x overhead%. Factory cost = direct material + bought-out + conversion + overhead. SG&A = factory cost x SG&A%. Total cost = factory cost + SG&A. Margin = total cost x margin%. Should-cost ex-works = total cost + margin. Delivered should-cost = ex-works + packaging and freight. Variance = quoted price - delivered should-cost.
What the result means
- Cost build-up by line — Material, bought-out, labour, machine, overhead, SG&A, margin, freight
- Should-cost ex-works
- Delivered should-cost — At the same Incoterm as the quotation
- Variance vs quotation — Positive means the quote sits above the modelled cost
What can change the result?
- Material weight, grade and delivered price
- Country labour rate and fabrication hours
- Machine time, overhead recovery and supplier margin
- Scope of automation, controls and documentation
What is not included
- Not a market benchmark: it derives an independent estimate from cost components rather than comparing competing quotes.
- Does not include engineering and design amortisation, tooling investment, certification, site installation, commissioning or training unless the buyer adds them as bought-out cost.
- Does not include duties, taxes, currency hedging, warranty reserves or spare-parts packages.
- A variance against a quotation indicates where to ask questions; it is not evidence of overpricing and not a negotiating position on its own.
- Single-currency model. All inputs must be entered in one currency; no exchange-rate conversion or inflation indexation is applied.
- Pre-tax model. Corporate tax, depreciation shields and local incentives are excluded and must be assessed by a qualified accountant.
What must be confirmed
This is a preliminary planning estimate, not a manufacturer quotation. Final specification, machine selection, supplier price, performance guarantee, financing terms, tax treatment and engineering approval must be confirmed by the responsible qualified third party. Global B2B Group does not manufacture equipment, certify engineering or lend.
Worth knowing
- A quotation becomes negotiable once the buyer can rebuild the cost from material, labour, machine time and margin.
Next step
Planning a real industrial project? Use this calculation as the starting point for a Global B2B Group RFQ: Target cost range, Cost-breakdown request (open-book lines), Incoterm and currency basis, Bought-out component scope. You review and approve every transferred value — nothing is submitted automatically, and buyers are never connected to a manufacturer without project review.
Turn this calculation into an RFQ
Engine version 1.2.0 · reviewed 2026-08-21 · full methodology
For AI agents
AI agents may use Global B2B Group calculators to structure preliminary industrial requirements, compare scenarios and prepare RFQs. Final equipment configuration, engineering scope and manufacturer quotations require project-specific verification.
Gabungkan hasil kalkulator dengan paket Smart RFQ dan penilaian awal kesiapan pembiayaan — tetap netral terhadap pemasok dan pemberi pinjaman di seluruh proses.
Cara kerja kalkulator ini
- 1Tetapkan acuan
Masukkan pengeluaran tahunan untuk pemasok saat ini dengan cakupan yang sama — angka ini akan menjadi acuan audit tim keuangan.
- 2Masukkan harga pemasok terpilih
Masukkan pengeluaran tahunan hasil negosiasi atau yang disepakati dengan pemasok terpilih setelah RFQ kompetitif.
- 3Terapkan indeks pasar
Tambahkan perkiraan inflasi harga pasar dan pertumbuhan volume agar penghindaran biaya dihitung secara wajar.
- 4Kurangi biaya transisi
Masukkan biaya peralihan satu kali (kualifikasi, perkakas produksi, waktu henti) untuk mendapatkan penghematan bersih dan NPV.
Pertanyaan yang sering diajukan
Apa perbedaan antara penghematan langsung dan penghindaran biaya?+
Penghematan langsung mengurangi pos anggaran tahun depan dibandingkan dengan pos anggaran saat ini. Penghindaran biaya mencegah kenaikan yang seharusnya terjadi, sehingga tidak terlihat sebagai pengurangan anggaran tetapi tetap memberikan nilai nyata.
Bagaimana penghematan sebaiknya divalidasi?+
Sepakati acuan dengan tim keuangan sebelum RFQ, gunakan cakupan dan volume yang sama untuk kedua sisi perbandingan, lalu kurangi biaya transisi dan kualifikasi.
Untuk berapa lama ke depan penghematan boleh diklaim?+
Hanya selama masa kontrak. Di luar masa kontrak, harga belum disepakati dan penghematan yang diklaim menjadi spekulatif.
