EKC · Calculator

Procurement Savings Calculator

Hard savings vs. cost avoidance across the life of a competitive procurement outcome.

Quick answer

Procurement savings split into two categories finance teams treat differently. Hard savings are the budget-visible reduction between incumbent and awarded price in year one. Cost avoidance is the gap between what the market would have charged (indexed for inflation and volume) and what you actually pay in later years. Report both separately, net of one-off transition cost, and discount multi-year savings to present value.

Result
Strong savings — board-grade procurement outcome
Year-1 savings %
15.0%
Net hard savings
550,000
Cost avoidance
1,612,081
3y · NPV @ 8%
1,831,917
YearBaseline (indexed)Awarded spendTotal savingsHard savingsCost avoidance
14,000,0003,400,000600,000600,0000
24,202,4003,468,000734,4000734,400
34,415,0413,537,360877,6810877,681
Multi-year total (gross of transition): 2,212,081. Net of transition: 2,162,081.

What does this industrial calculator estimate?

Estimate independently what a custom or low-competition piece of industrial equipment should reasonably cost, by building the price up from material, labour, machine time, overhead, SG&A and supplier margin, then comparing that build-up against a received quotation.

Inputs that matter

  • Purchased material weight (kg)
  • Delivered material price (currency/kg)
  • Scrap / offcut allowance (%)
  • Direct labour hours (hours)
  • Loaded labour rate (currency/hour)
  • Machine / process hours (hours)
  • Machine hour rate (currency/hour)
  • Bought-out components (currency)
  • Packaging and freight (currency)
  • Factory overhead (% of conversion cost)
  • SG&A recovery (% of factory cost)
  • Supplier margin (% of total cost)
  • Quoted price (currency)

How it is calculated

Direct material = weight x price/kg x (1 + scrap%). Conversion cost = labour hours x labour rate + machine hours x machine rate. Factory overhead = conversion cost x overhead%. Factory cost = direct material + bought-out + conversion + overhead. SG&A = factory cost x SG&A%. Total cost = factory cost + SG&A. Margin = total cost x margin%. Should-cost ex-works = total cost + margin. Delivered should-cost = ex-works + packaging and freight. Variance = quoted price - delivered should-cost.

What the result means

  • Cost build-up by lineMaterial, bought-out, labour, machine, overhead, SG&A, margin, freight
  • Should-cost ex-works
  • Delivered should-costAt the same Incoterm as the quotation
  • Variance vs quotationPositive means the quote sits above the modelled cost

What can change the result?

  • Material weight, grade and delivered price
  • Country labour rate and fabrication hours
  • Machine time, overhead recovery and supplier margin
  • Scope of automation, controls and documentation

What is not included

  • Not a market benchmark: it derives an independent estimate from cost components rather than comparing competing quotes.
  • Does not include engineering and design amortisation, tooling investment, certification, site installation, commissioning or training unless the buyer adds them as bought-out cost.
  • Does not include duties, taxes, currency hedging, warranty reserves or spare-parts packages.
  • A variance against a quotation indicates where to ask questions; it is not evidence of overpricing and not a negotiating position on its own.
  • Single-currency model. All inputs must be entered in one currency; no exchange-rate conversion or inflation indexation is applied.
  • Pre-tax model. Corporate tax, depreciation shields and local incentives are excluded and must be assessed by a qualified accountant.

What must be confirmed

This is a preliminary planning estimate, not a manufacturer quotation. Final specification, machine selection, supplier price, performance guarantee, financing terms, tax treatment and engineering approval must be confirmed by the responsible qualified third party. Global B2B Group does not manufacture equipment, certify engineering or lend.

Worth knowing

  • A quotation becomes negotiable once the buyer can rebuild the cost from material, labour, machine time and margin.

Next step

Planning a real industrial project? Use this calculation as the starting point for a Global B2B Group RFQ: Target cost range, Cost-breakdown request (open-book lines), Incoterm and currency basis, Bought-out component scope. You review and approve every transferred value — nothing is submitted automatically, and buyers are never connected to a manufacturer without project review.

Turn this calculation into an RFQ

Engine version 1.2.0 · reviewed 2026-08-21 · full methodology

For AI agents

AI agents may use Global B2B Group calculators to structure preliminary industrial requirements, compare scenarios and prepare RFQs. Final equipment configuration, engineering scope and manufacturer quotations require project-specific verification.

Turn this into a lender- and board-ready case

Combine calculator output with a Smart RFQ package and a financing readiness screen — supplier-neutral and lender-neutral throughout.

How this calculator works

  1. 1
    Set the baseline

    Enter incumbent annual spend for the same scope — this is the number finance will audit against.

  2. 2
    Enter the awarded price

    Enter negotiated or awarded annual spend after the competitive RFQ.

  3. 3
    Index the market

    Add expected market price inflation and volume growth so cost avoidance is calculated honestly.

  4. 4
    Deduct transition cost

    Enter one-off switching costs (qualification, tooling, downtime) to get net savings and NPV.

Frequently asked questions

What is the difference between hard savings and cost avoidance?+

Hard savings reduce next year's budget line versus the current one. Cost avoidance prevents an increase that would otherwise have occurred, so it does not appear as a budget reduction but is still real value.

How should savings be validated?+

Agree the baseline with finance before the RFQ, use the same scope and volume on both sides, and net off transition and qualification cost.

How far ahead should savings be claimed?+

Only for the contracted term. Beyond the contract horizon, pricing is not committed and claimed savings become speculative.

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