Project Financing Knowledge · ~9 min read

Working Capital Planning Around Capital Projects

Capital projects consume working capital well before they generate revenue, through deposits, progress payments, inventory build and commissioning costs, often straining liquidity even when the long-term project economics are sound. Working capital financing tools are distinct from the capital financing of the asset itself and need separate, explicit planning. Underestimating this gap is a common cause of otherwise viable projects running into cash difficulty.

Executive summary

Working capital demand rises sharply around a capital project because equipment deposits, progress payments, spare parts inventory, and pre-production raw material purchases all occur before the new capacity generates offsetting revenue, and this gap is separate from the term financing used to fund the asset purchase itself. Businesses typically bridge it with a revolving credit facility, extended supplier payment terms negotiated specifically for the project period, or a dedicated bridge facility sized against the projected cash flow trough identified in the project's financial model. The critical planning step is quantifying the trough explicitly — the lowest point of cumulative cash balance during construction and ramp-up — rather than assuming existing working capital lines, sized for steady-state operations, will absorb a temporary but material capital project.

Where this instrument fits

  • Project includes significant deposits or progress payments ahead of asset delivery
  • Ramp-up period before new capacity reaches planned output extends working capital need
  • Existing revolving credit facility is already utilised near its limit for ongoing operations
  • Commissioning and start-up costs are not separately budgeted from capital cost
  • Supplier payment terms for the project are shorter than the business's normal operating cycle
  • Financial model does not explicitly identify the lowest point of cumulative cash during the project

How the structure typically works

Revolving credit facility increase

Temporary or permanent increase to an existing facility sized against the identified cash trough.

Dedicated bridge facility

Standalone short-term facility specifically for the project period, repaid once ramp-up revenue arrives.

Extended supplier payment terms

Negotiated deferral of payment for project-related purchases to reduce peak cash outflow.

Inventory or receivables financing

Borrowing against project-related inventory or early receivables to release cash during ramp-up.

Staged capital drawdown

Phasing the capital project itself to reduce the peak working capital requirement at any one time.

Risks and governance considerations

  • Working capital financing should be sized against the modelled cash trough, not against the total project cost
  • Ramp-up periods commonly run longer than initial plans assume, and working capital facilities should include a margin for delay
  • Mixing working capital and term capital financing in one facility can create covenant conflicts if repayment profiles differ
  • Seasonal businesses layering a capital project onto an already cyclical working capital pattern face compounded peak demand
  • Lenders assess working capital facilities against operating cash flow, which is depressed during ramp-up, requiring clear forward projections to support approval

What to prepare

  • Monthly cash flow model spanning construction through stabilised operation, identifying the lowest cumulative cash point
  • Breakdown of deposit and progress payment schedule against the project timeline
  • Ramp-up assumptions with a downside scenario for delayed revenue generation
  • Review of existing facility headroom against both normal operations and project-driven peak demand
  • Supplier payment term negotiation specific to the project period

What to measure

Peak working capital requirement identified in the cash flow modelFacility headroom relative to the identified peakDays sales outstanding and days payable outstanding during ramp-upActual versus modelled cash trough

Frequently asked questions

Is working capital financing the same as the loan for the equipment itself?

No; equipment or project term financing funds the asset, while working capital financing covers the cash gap in day-to-day operations created by the project, and the two should be planned and sometimes sourced separately.

How do we know how much working capital headroom we need?

Build a monthly cash flow model through construction and ramp-up and identify the single lowest cumulative cash point; that trough, with a margin for delay, is the sizing basis.

Can existing credit lines usually absorb a capital project?

Not reliably; existing lines are typically sized for steady-state operations and can be insufficient once project-related deposits, inventory build and ramp-up costs are layered on top.

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Global B2B Group does not sell equipment and does not represent lenders, export credit agencies or development banks. This material is published to help industrial organisations plan, structure and prepare capital projects. It is general information for decision-making, not financial, legal or tax advice.

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